Hidden downtime
See exactly when and how long each machine stops.
RETROFIT INDUSTRIAL MONITORING
Know when your machines
run, stop and overheat.
Connect old and new equipment without replacing it. See machine status, downtime, cycle activity and temperature in real time—from the factory floor or remotely.
● Quick retrofit
● Live dashboard
● Excel reporting
THE PROBLEM
Your machines are producing data.
Your team should not be guessing.
Manual sheets and end-of-shift reports show problems too late. SmartIoT Systems automatically collects reliable signals directly from equipment, so production and maintenance teams can act while the shift is still running.
Manual records
Replace delayed, incomplete production logs with automatic data.
No common view
Give operators and management the same live information.
ONE COMPACT SOLUTION
From machine signal
to a useful decision.
A compact monitoring module connects to available machine signals and sensors. Data is stored and converted into simple dashboards, alerts and reports.
Connect the machine
Injection molding machines, presses, hydraulic systems and other production equipment.
→
Collect automatically
Run/stop signals, cycle activity, temperature and selected process values.
→
See and export
TV, PC and mobile dashboards plus daily or selected-period Excel reports.
Machine status
Running and stopped state in real time
Downtime
Duration, frequency and timeline
Temperature
Trends and limit monitoring
Excel export
Practical data for daily analysis
REAL FIELD INSTALLATIONS
Installed on the shop floor.
Built for everyday use.
Real installation examples: a compact module inside the control cabinet, a production overview on the factory TV and automatically collected run/stop data in Excel.
RECORDED FIELD DATA850-ton injection molding machine
62.6%utilization
A SIMPLE FIRST RESULT
Turn one day of signals
into a clear production fact.
In this recorded 24-hour example, automatic monitoring separated actual running time from stopped time. The result gave management a factual baseline for production improvement.
- 24-hour automatic collection
- Running and stopped time calculation
- Utilization summary and detailed Excel history
START SMALL
Prove the value
on one machine.
We inspect the available signals, install a suitable monitoring module and verify the data with your team. Once the result is useful, the same approach can be expanded to more equipment.
- 01Site checkConfirm the machine, signals and monitoring goals.
- 02Pilot installationConnect one machine and validate the collected data.
- 03Review and expandAgree on dashboards, reports and the next machines.
LET'S TALK ABOUT YOUR MACHINES
Which machine should
we monitor first?
Send the machine type, quantity and the information you want to see. We will suggest a practical pilot scope.